We've talked about different tolerances for cold (and heat) before, but I'm not sure what others have said about face/head issues. Over the past six winters commuting in this area, I have been adjusting what I wear with my helmet. It used to be that I pulled out an old polyprophylene balaclava when the temperature dropped below 40°F. I've since picked up two silk (one with spandex, one without) balaclavas, and a heavier fleece balaclava. Now I tend to only pull out the balaclava when it drops below freezing and even then once I start riding, I prefer to keep my nose and mouth uncovered unless it is bitterly cold. This means my checks and nose can end up getting windburned or dry, so like dirt, some post (and pre) ride skin care is called for. I keep looking at other forms of face maskes to use while cycling, but I haven't found the need for anything more on my hour long winter commutes, and I tend to postpone longer winter rides when the temperature is in the 20s. That said, I think I have deerskin mask and a down mask/balaclava that I used when riding a moped during the winter in the midwest more than 25 years ago.
I've also found that I don't like a heavy fleece cap under my helmet, too warm! I'm using two different weights of ear bands depending on the temperature. These either over the light balaclava below freezing or with a coolmax cap or shortie between freezing and about 45°F.
Breaks over, time to push some more paper (or buttons).





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